{"id":1850,"date":"2019-05-22T02:48:24","date_gmt":"2019-05-22T02:48:24","guid":{"rendered":"http:\/\/www.meetyoucarbide.com\/single-post-5-things-about-carbide-progressive-die\/"},"modified":"2020-05-04T13:12:02","modified_gmt":"2020-05-04T13:12:02","slug":"5-things-about-carbide-progressive-die","status":"publish","type":"post","link":"https:\/\/www.meetyoucarbide.com\/tr\/5-sey-hakkinda-karbur-ilerici-kalip\/","title":{"rendered":"Karb\u00fcr Progresif Kal\u0131p Hakk\u0131nda 5 \u015eey"},"content":{"rendered":"<div class=\"vgblk-rw-wrapper limit-wrapper\">\n<div><img decoding=\"async\" src=\"https:\/\/www.meetyoucarbide.com\/wp-content\/uploads\/2019\/05\/141d2f_4e099065d39b498397e81082a79faee5mv2-1.png\" alt=\"\" title=\"\"><\/p>\n<div>Progresif kal\u0131p birden fazla istasyondan olu\u015fur. Her istasyon, farkl\u0131 i\u015flemleri tamamlamak i\u00e7in s\u0131rayla ba\u011flan\u0131r. Bas\u0131n\u0131n bir darbesinde bir dizi farkl\u0131 damgalama i\u015flemi tamamlan\u0131r.<\/div>\n<h2>1.Genel Bak\u0131\u015f<\/h2>\n<div>Progresif kal\u0131p (s\u00fcrekli kal\u0131p olarak da adland\u0131r\u0131l\u0131r) birden fazla istasyondan olu\u015fur. Her istasyon, farkl\u0131 i\u015flemleri tamamlamak i\u00e7in s\u0131rayla ba\u011flan\u0131r. Bas\u0131n\u0131n bir vuru\u015funda bir dizi farkl\u0131 damgalama i\u015flemi ger\u00e7ekle\u015ftirilir. Bir vuru\u015f tamamland\u0131ktan sonra, malzeme z\u0131mba besleyici taraf\u0131ndan sabit bir ad\u0131mda ileriye do\u011fru hareket ettirilir, b\u00f6ylece z\u0131mbalama, k\u00f6rleme, b\u00fckme, k\u0131rpma ve derin \u00e7ekme gibi bir \u00e7ift kal\u0131p \u00fczerinde birden fazla i\u015flem tamamlanabilir. ve daha fazlas\u0131.<\/div>\n<h2>2. \u00d6zellikler<\/h2>\n<div>\uff081\uff09 Progresif kal\u0131p, bir \u00e7ift kal\u0131pta, y\u00fcksek verimlilikle delme, b\u00fckme ve germe ve di\u011fer \u00e7ok kanall\u0131 i\u015flemleri i\u00e7erebilir;<\/div>\n<div>\uff082\uff09 A\u015famal\u0131 kal\u0131p \u00e7al\u0131\u015fma g\u00fcvenli\u011fi;<\/div>\n<div>\uff083\uff09 Kolay otomasyon;<\/div>\n<div>\uff084\uff09 y\u00fcksek h\u0131zl\u0131 yumruk \u00fcretimi kullanabilirsiniz;<\/div>\n<div>\uff085\uff09 Delgiyi, saha alan\u0131n\u0131 azaltabilir, yar\u0131 mamul \u00fcr\u00fcnlerin ve depo doluluk oran\u0131n\u0131 azaltabilir;<\/div>\n<div>\uff086\uff09 Son derece y\u00fcksek boyutlara sahip par\u00e7alar, progresif kal\u0131p \u00fcretimi i\u00e7in uygun de\u011fildir.<\/div>\n<h2>3. Gereksinimler<\/h2>\n<div>\uff081\uff09 K\u0131s\u0131m k\u00fc\u00e7\u00fck;<\/div>\n<div>\uff082\uff09 B\u00fcy\u00fck hacim;<\/div>\n<div>\uff083\uff09 Malzeme incedir (0.08 ~ 2.5mm);<\/div>\n<div>\uff084\uff09 Malzeme yumu\u015fakt\u0131r;<\/div>\n<div>\uff085\uff09 \u015eekil daha karma\u015f\u0131kt\u0131r;<\/div>\n<div>\uff086\uff09 De\u011ferli metal uygun de\u011fildir (d\u00fc\u015f\u00fck kullan\u0131m oran\u0131);<\/div>\n<div>\uff087\uff09 Do\u011fruluk \u00e7ok y\u00fcksek (IT10 seviyesi a\u015fa\u011f\u0131da).<\/div>\n<h2>4. Farkl\u0131 modellerin farkl\u0131l\u0131klar\u0131<\/h2>\n<div>M\u00fchendislik modeli: \u201cTek i\u015flem modeli\u201d olarak da adland\u0131r\u0131l\u0131r, bir damgalama i\u015fleminde yaln\u0131zca bir damgalama i\u015flemini tamamlayabilen bir kal\u0131b\u0131 ifade eder. Bu proje bittikten sonra, \u00fcr\u00fcn\u00fc kal\u0131ptan manuel olarak veya bir robotla \u00e7\u0131karmak ve daha sonra kal\u0131b\u0131n son i\u015flemi bitene ve t\u00fcm \u00fcr\u00fcn tamamlanana kadar \u00fcretime devam etmek i\u00e7in bir sonraki kal\u0131ba koymak gerekir. Bu t\u00fcr kal\u0131plar\u0131n onar\u0131m\u0131 kolayd\u0131r, ancak \u00fcretimi zaman ve emek gerektirir, daha fazla emek ve zaman gerektirir ve daha y\u00fcksek hurda oran\u0131na sahiptir.<\/div>\n<div>Bile\u015fik kal\u0131p: Ortak bile\u015fik kal\u0131p yap\u0131s\u0131, bile\u015fik kesme, bile\u015fik \u00e7izim, vb. \u0130\u00e7erir. Bu t\u00fcr kal\u0131p yap\u0131s\u0131, di\u011fer m\u00fchendislik kal\u0131p yap\u0131lar\u0131ndan biraz farkl\u0131d\u0131r. Z\u0131mba (erkek kal\u0131p veya z\u0131mba olarak da bilinir) alt kal\u0131pta tasarlanm\u0131\u015ft\u0131r ve di\u011fer birka\u00e7 kal\u0131p plakas\u0131 alt kelep\u00e7e plakas\u0131 (sabit z\u0131mba z\u0131mbas\u0131), alt durdurma plakas\u0131 ve alt striptizci plakas\u0131d\u0131r (d\u0131\u015f serbest b\u0131rakma). \u00dcst kal\u0131p s\u0131rayla Bir di\u015fi kal\u0131p (veya b\u0131\u00e7ak kenar\u0131), bir i\u00e7 serbest b\u0131rakma plakas\u0131 ve bir \u00fcst destek plakas\u0131ndan olu\u015fur ve i\u00e7 man\u015fon, bir \u00fcst kontur man\u015fonu ile \u00fcst destek plakas\u0131na as\u0131l\u0131r ve daha sonra bir kol veya yay. \u00d6rne\u011fin, k\u00f6rleme i\u00e7in kullan\u0131lan kompozit kal\u0131p ana kal\u0131b\u0131n 0.50 mm&#039;si i\u00e7inde \u00e7\u0131kar\u0131labilir. Ana kal\u0131ptan daha d\u00fc\u015f\u00fck olmamal\u0131d\u0131r, aksi takdirde ana kal\u0131p kenar\u0131 kolayca \u00e7\u00f6kebilir veya \u00e7\u0131kar\u0131lamaz. \u0130\u00e7 serbest b\u0131rakma mukavemeti, \u00fcr\u00fcn\u00fc ana kal\u0131ptan kald\u0131racak kadar b\u00fcy\u00fck olmal\u0131d\u0131r.<\/div>\n<div>S\u00fcrekli kal\u0131p: \u201ca\u015famal\u0131 kal\u0131p\u201d olarak da bilinir, damgalama i\u015fleminde ayn\u0131 anda iki veya daha fazla delme i\u015flemini tamamlayan kal\u0131b\u0131 ifade eder. Bu kal\u0131b\u0131 onarmak zordur ve deneyim gerektirir. \u00c7ok say\u0131da tesisat ustas\u0131 \u00e7al\u0131\u015f\u0131r, ancak \u00fcretimi \u00e7ok verimlidir. H\u0131zl\u0131ysa, bir saat i\u00e7inde binlerce \u00fcr\u00fcn \u00fcretebilir, i\u015f\u00e7ilik ve zamandan tasarruf edebilir ve daha d\u00fc\u015f\u00fck hurda oran\u0131na sahip olabilirler.<\/div>\n<h2>5. Tasar\u0131m noktalar\u0131<\/h2>\n<div>Kal\u0131b\u0131n ana par\u00e7alar\u0131n\u0131n tasar\u0131m\u0131 a\u015fa\u011f\u0131daki noktalara dikkat etmelidir:<\/div>\n<div>(1) Delge\u00e7 tasar\u0131m\u0131<\/div>\n<div>Z\u0131mba kal\u0131b\u0131n\u0131n sabitlenmesi, ilerleyen kal\u0131b\u0131n ortak formunu benimser. Z\u0131mba ile z\u0131mba sabitleme plakas\u0131 aras\u0131ndaki bo\u015fluk 0.06 mm&#039;dir. T\u00fcm z\u0131mbalar z\u0131mba pres plakas\u0131 taraf\u0131ndan z\u0131mba sabitleme plakas\u0131na bast\u0131r\u0131l\u0131r. Z\u0131mba pres plakas\u0131n\u0131n tasar\u0131m\u0131, z\u0131mba kal\u0131b\u0131n\u0131n mukavemetini artt\u0131rmak i\u00e7in z\u0131mba kal\u0131b\u0131n\u0131n alt\u0131ndan \u00e7\u0131k\u0131nt\u0131 yapar ve z\u0131mba kal\u0131b\u0131n\u0131n \u00e7ekme fenomeni temel oranda \u00f6nlenir. Z\u0131mban\u0131n iyi bir sertli\u011fe sahip olmas\u0131n\u0131 sa\u011flamak i\u00e7in, z\u0131mban\u0131n uzunlu\u011fu 60 mm olacak \u015fekilde tasarlanm\u0131\u015ft\u0131r (tek tek dairesel z\u0131mban\u0131n uzunlu\u011fu 52 mm olacak \u015fekilde tasarlanm\u0131\u015ft\u0131r).<\/div>\n<div>(2) Kal\u0131p Tasar\u0131m\u0131<\/div>\n<div>\u0130\u00e7b\u00fckey kal\u0131b\u0131n \u00fcretimini kolayla\u015ft\u0131rmak i\u00e7in i\u00e7b\u00fckey kal\u0131p bir mozaik yap\u0131s\u0131n\u0131 benimser ve t\u00fcm i\u00e7b\u00fckey kal\u0131plar ve i\u00e7b\u00fckey kal\u0131p sabitlenir ve 0005mm bo\u015fluk kullan\u0131l\u0131r. Eksenel olarak sabitlenmi\u015f, ayn\u0131 sete sahip bask\u0131 plakas\u0131 veya k\u0131lavuz plakas\u0131 kullan\u0131l\u0131r. Bu sadece kal\u0131b\u0131n \u00e7\u0131kar\u0131lmas\u0131n\u0131 kolayla\u015ft\u0131rmakla kalmaz, kal\u0131p eki kal\u0131p sabit \u00e7ekme fenomeninden \u00e7\u0131kar\u0131ld\u0131\u011f\u0131nda X lL kal\u0131p delmeyi \u00f6nleyebilir. \u00c7\u00fcnk\u00fc damgalama sayfas\u0131 daha yumu\u015fakt\u0131r. Kal\u0131ptan \u00e7\u0131kar\u0131lan hurdada k\u00fc\u00e7\u00fck bir geri tepme olabilir ve kal\u0131b\u0131n ana ar\u0131za modu t\u0131kan\u0131r. Kal\u0131p kenar\u0131, e\u011fimli bir malzeme ile 2mm d\u00fcz duvar \u015feklinde olacak \u015fekilde tasarlanm\u0131\u015ft\u0131r.<\/div>\n<div>(3) Bo\u015faltma yap\u0131s\u0131<\/div>\n<div>Bo\u015faltma yap\u0131s\u0131n\u0131n tasar\u0131m\u0131 esas olarak yuvarlak deliklerin bo\u015falt\u0131lmas\u0131n\u0131, z\u0131mba deliklerinin bo\u015falt\u0131lmas\u0131n\u0131 ve \u015fekilli malzemelerin bo\u015falt\u0131lmas\u0131n\u0131 i\u00e7erir. S\u0131y\u0131rma plakas\u0131n\u0131n delme z\u0131mbas\u0131n\u0131n hassas \u015fekilde y\u00f6nlendirilmesinde bir rol oynamas\u0131n\u0131 sa\u011flamak i\u00e7in, ikisi aras\u0131ndaki e\u015fle\u015fen bo\u015fluk 0012 ram; s\u0131y\u0131rma plakas\u0131n\u0131n i\u015flem derecesini geli\u015ftirmek ve deformasyonu \u00f6nlemek i\u00e7in. Soyma plakas\u0131 iki k\u0131sma ayr\u0131l\u0131r; kal\u0131b\u0131n alt kal\u0131b\u0131, y\u00fcksekli\u011fi kal\u0131b\u0131n \u00fcst d\u00fczleminden daha y\u00fcksek olan \u00e7apak kenar\u0131 ekleri ve kabartma kal\u0131p ekleri ile tasarlanm\u0131\u015ft\u0131r; s\u0131y\u0131rma plakas\u0131, enine kesitin hasar g\u00f6rmemesini sa\u011flamak i\u00e7in bir \u015ferit olu\u011fu ile tasarlanm\u0131\u015ft\u0131r Kal\u0131p par\u00e7alar\u0131. .<\/div>\n<div><a href=\"https:\/\/www.meetyoucarbide.com\/tr\/portfolio\/tungsten-carbide-plates\/tungsten-carbide-plates\/\">Progresif kal\u0131p i\u00e7in EDM tungsten karb\u00fcr plakalar\u0131m\u0131za bak\u0131n<\/a><\/div>\n<\/div>\n<\/div>\n<p><!-- .vgblk-rw-wrapper --><\/p>","protected":false},"excerpt":{"rendered":"<p>The progressive die is composed of multiple stations. Each station is connected in sequence to complete different processes. A series of different stamping processes are completed in one stroke of the press. 1\uff0eOverview Progressive die (also called continuous die) is composed of multiple stations. Each station is connected in sequence to complete different processes. A&#8230;<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[79],"tags":[],"jetpack_featured_media_url":"","jetpack_sharing_enabled":true,"_links":{"self":[{"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/posts\/1850"}],"collection":[{"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/comments?post=1850"}],"version-history":[{"count":0,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/posts\/1850\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/media?parent=1850"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/categories?post=1850"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.meetyoucarbide.com\/tr\/wp-json\/wp\/v2\/tags?post=1850"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}