{"id":1859,"date":"2019-05-22T02:48:24","date_gmt":"2019-05-22T02:48:24","guid":{"rendered":"http:\/\/www.meetyoucarbide.com\/single-post-history-and-development-of-tungsten-carbide-rolls\/"},"modified":"2020-05-04T13:12:03","modified_gmt":"2020-05-04T13:12:03","slug":"history-and-development-of-tungsten-carbide-rolls","status":"publish","type":"post","link":"https:\/\/www.meetyoucarbide.com\/tr\/tungsten-karbur-rulolarinin-tarihcesi-ve-gelisimi\/","title":{"rendered":"Tungsten Karpit Rulolar\u0131n\u0131n Tarih\u00e7esi ve Geli\u015fimi"},"content":{"rendered":"
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Haddehane \u00fczerinde s\u00fcrekli olarak plastik olarak deforme olmu\u015f ana \u00e7al\u0131\u015fma par\u00e7alar\u0131 ve aletleri. Silindir, bir silindir g\u00f6vdesi, bir rulo boynu ve bir \u015faft kafas\u0131ndan olu\u015fur. Merdane g\u00f6vdesi, merdanenin asl\u0131nda metalin haddelenmesine kat\u0131lan orta k\u0131sm\u0131d\u0131r. D\u00fczg\u00fcn silindirik veya oluklu bir y\u00fczeye sahiptir. Yuvarlanma boynu yata\u011fa monte edilmi\u015ftir ve yuvarlanma kuvveti rulman yata\u011f\u0131 ve presleme cihaz\u0131 vas\u0131tas\u0131yla \u00e7er\u00e7eveye iletilir. \u015eanz\u0131man ucunun mil ucu di\u015fli miline ba\u011flant\u0131 mili \u00fczerinden ba\u011flan\u0131r ve motorun d\u00f6nme momentini silindire aktar\u0131r. Rulolar rulo stand\u0131nda iki, \u00fc\u00e7, d\u00f6rt veya daha fazla rulo halinde d\u00fczenlenebilir.<\/div>\n

1. Silindirin geli\u015fiminin k\u0131sa bir tarihi<\/h2>\n
Merdanelerin \u00e7e\u015fitlili\u011fi ve \u00fcretim s\u00fcreci, metalurjik teknolojinin ilerlemesi ve haddeleme ekipman\u0131n\u0131n geli\u015fimi ile geli\u015fmeye devam etmi\u015ftir. Orta\u00e7a\u011f'da yumu\u015fak demir d\u0131\u015f\u0131 metallerin haddelemesinde d\u00fc\u015f\u00fck mukavemetli gri d\u00f6kme demir rulolar\u0131n kullan\u0131m\u0131. 18. y\u00fczy\u0131l\u0131n ortalar\u0131nda Birle\u015fik Krall\u0131k, \u00e7elik levhalar\u0131n haddelenmesi i\u00e7in so\u011futulmu\u015f d\u00f6kme demir rulolar\u0131n \u00fcretim teknolojisine hakim oldu. 19. y\u00fczy\u0131l\u0131n ikinci yar\u0131s\u0131nda, Avrupa \u00e7elik \u00fcretim teknolojisindeki geli\u015fmeler, gri d\u00f6kme demir veya so\u011futulmu\u015f d\u00f6kme demir rulolar\u0131n mukavemeti gereklilikleri kar\u015f\u0131layamasa da, daha b\u00fcy\u00fck tonajl\u0131 \u00e7elik k\u00fcl\u00e7elerin yuvarlanmas\u0131n\u0131 gerektirdi. Karbon \u00e7eli\u011fi normal d\u00f6kme \u00e7elik rulolar\u0131n 0.4% ila 0.6% aras\u0131ndad\u0131r. A\u011f\u0131r hizmet d\u00f6vme ekipman\u0131n\u0131n g\u00f6r\u00fcn\u00fcm\u00fc, bu bile\u015fimin d\u00f6vme rulolar\u0131n\u0131n toklu\u011funu daha da art\u0131rm\u0131\u015ft\u0131r. Ala\u015f\u0131m elementlerinin tan\u0131t\u0131lmas\u0131 ve 20. y\u00fczy\u0131l\u0131n ba\u015flar\u0131nda \u0131s\u0131l i\u015flemin ba\u015flat\u0131lmas\u0131, d\u00f6k\u00fcm ve d\u00f6vme s\u0131cak ve so\u011fuk rulolar\u0131n a\u015f\u0131nma direncini ve toklu\u011funu \u00f6nemli \u00f6l\u00e7\u00fcde geli\u015ftirmi\u015ftir. S\u0131cak haddelenmi\u015f \u015feritler i\u00e7in kullan\u0131lan d\u00f6kme demir merdanelere molibden eklenmesi, haddelenmi\u015f \u015feritlerin y\u00fczey kalitesini artt\u0131r\u0131r.<\/div>\n
Durulama bile\u015fi\u011fi d\u00f6k\u00fcm\u00fc, d\u00f6k\u00fcm merdanesinin \u00e7ekirdek mukavemetini \u00f6nemli \u00f6l\u00e7\u00fcde artt\u0131r\u0131r. Rulolardaki ala\u015f\u0131m elementlerinin a\u011f\u0131r kullan\u0131m\u0131 II. D\u00fcnya Sava\u015f\u0131'ndan sonrad\u0131r. Bu, haddeleme ekipman\u0131n\u0131n boyutu, s\u00fcreklili\u011fi, y\u00fcksek h\u0131z\u0131, otomatik geli\u015fimi, artan hadde malzemesi mukavemeti ve artan deformasyon direnci b\u00fcy\u00fcd\u00fckten sonra rulo performans\u0131 i\u00e7in daha y\u00fcksek bir gereksinimdir. sonucu. Bu d\u00f6nemde yar\u0131 \u00e7elik rulolar ve s\u00fcnek demir rulolar ortaya \u00e7\u0131kt\u0131. 1960'lardan sonra toz tungsten karb\u00fcr rulolar ba\u015far\u0131yla geli\u015ftirildi. 1970'lerin ba\u015f\u0131nda Japonya ve Avrupa'da yayg\u0131n olarak tan\u0131t\u0131lan haddeleme merdaneleri i\u00e7in santrif\u00fcj d\u00f6k\u00fcm teknolojisi ve diferansiyel s\u0131cakl\u0131k \u0131s\u0131l i\u015flem teknolojisi, \u015ferit rulolar\u0131n genel performans\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde geli\u015ftirmi\u015ftir. S\u0131cak \u015feritli de\u011firmenlerde kompozit y\u00fcksek kromlu d\u00f6kme demir rulolar da ba\u015far\u0131yla kullan\u0131lm\u0131\u015ft\u0131r. Ayn\u0131 d\u00f6nemde Japonya'da d\u00f6vme beyaz demir ve yar\u0131 \u00e7elik rulolar kullan\u0131ld\u0131. 1980'lerde Avrupa, y\u00fcksek kromlu \u00e7elik rulolar ve ultra derin sertle\u015ftirilmi\u015f tabakalar ile so\u011fuk haddelenmi\u015f rulolar ve k\u00fc\u00e7\u00fck boyutlu \u00e7eliklerin ve filma\u015finlerin bitirilmesi i\u00e7in \u00f6zel ala\u015f\u0131ml\u0131 d\u00f6kme demir rulolar\u0131 tan\u0131tt\u0131. Modern \u00e7elik haddeleme teknolojisinin geli\u015ftirilmesi, daha y\u00fcksek performansl\u0131 rulolar\u0131n geli\u015ftirilmesine yol a\u00e7m\u0131\u015ft\u0131r. Santrif\u00fcj d\u00f6k\u00fcm y\u00f6ntemi ile \u00fcretilen \u00e7ekirdekler ve s\u00fcrekli d\u00f6k\u00fcm bile\u015fi\u011fi y\u00f6ntemi (CPC y\u00f6ntemi), sprey biriktirme y\u00f6ntemi (Osprey y\u00f6ntemi), elektroslag kaynak y\u00f6ntemi ve s\u0131cak izostatik presleme y\u00f6ntemi gibi yeni kompozit y\u00f6ntemler d\u00f6vme \u00e7elik veya s\u00fcnek m\u00fcrekkep d\u00f6kme demirdir Avrupa ve Japonya'daki yeni nesil profillere, filma\u015fin ve \u015ferit fabrikalar\u0131na kompozit y\u00fcksek h\u0131zl\u0131 \u00e7elik rulolar ve metal seramik rulolar uyguland\u0131.<\/div>\n

2. Rulo s\u0131n\u0131fland\u0131rmas\u0131<\/h2>\n
Rulolar\u0131 s\u0131n\u0131fland\u0131rmak i\u00e7in \u00e7e\u015fitli y\u00f6ntemler vard\u0131r, bunlar: (1) \u00dcr\u00fcn tipine g\u00f6re \u00e7elik \u015ferit rulolar\u0131, profil \u00e7elik rulolar, tel rulolar, vb. (2) Haddehane serisindeki merdanelerin konumuna g\u00f6re merdane bo\u015fluklar\u0131, p\u00fcr\u00fczl\u00fc merdaneler ve benzerleri vard\u0131r. Fini\u015f merdaneleri, vb .; (3) Rulo fonksiyonuna g\u00f6re, k\u0131r\u0131k \u00f6l\u00e7ekli rulolar, delikli rulolar, tesviye rulolar\u0131 vb. (4) Rulo rulolar \u00e7elik rulolar, d\u00f6kme demir rulolar, sert ala\u015f\u0131m rulolar, seramik rulolar vb. (5) Pres \u0130malat y\u00f6ntemleri aras\u0131nda d\u00f6k\u00fcm merdaneleri, d\u00f6vme merdaneleri, y\u00fczey merdaneleri, i\u00e7 i\u00e7e merdaneler, vb .; (6) S\u0131cak haddelenmi\u015f rulolar ve so\u011fuk haddelenmi\u015f rulolar, haddelenmi\u015f \u00e7elik durumuna g\u00f6re b\u00f6l\u00fcn\u00fcr. S\u0131cak \u015ferit i\u00e7in santrif\u00fcj d\u00f6k\u00fcm y\u00fcksek kromlu d\u00f6kme demir i\u015f rulolar\u0131 gibi silindire daha kesin bir anlam vermek i\u00e7in \u00e7e\u015fitli s\u0131n\u0131fland\u0131rmalar birle\u015ftirilebilir.<\/div>\n

3. Silindir se\u00e7imi<\/h2>\n
Yayg\u0131n olarak kullan\u0131lan rulo malzemeleri ve kullan\u0131mlar\u0131 tabloda g\u00f6sterilmi\u015ftir. Merdane performans\u0131 ve kalitesi genellikle kimyasal bile\u015fimine ve \u00fcretim y\u00f6ntemine ba\u011fl\u0131d\u0131r ve organizasyonu, fiziksel ve mekanik \u00f6zellikleri ve merdanenin i\u00e7inde kalan art\u0131k gerilmelerin t\u00fcr\u00fc ile de\u011ferlendirilebilir (bkz. Merdane Kontrol\u00fc). Merdanenin haddehanedeki etkisi sadece merdanenin malzemesine ve metalurjik kalitesine de\u011fil, ayn\u0131 zamanda kullan\u0131m ko\u015fullar\u0131na, merdane tasar\u0131m\u0131na ve i\u015fletme ve bak\u0131m\u0131na da ba\u011fl\u0131d\u0131r. Farkl\u0131 tipteki haddehanelerin rulolar\u0131n\u0131n \u00e7al\u0131\u015fma ko\u015fullar\u0131nda b\u00fcy\u00fck farkl\u0131l\u0131klar vard\u0131r.<\/div>\n
Farkl\u0131l\u0131klara neden olan fakt\u00f6rler:<\/div>\n
(1) De\u011firmen ko\u015fullar\u0131. De\u011firmen tipi, de\u011firmen ve rulo tasar\u0131m\u0131, delik tasar\u0131m\u0131, su so\u011futma ko\u015fullar\u0131 ve rulman tipleri vb .;<\/div>\n
(2) vagon \u00e7e\u015fitleri, spesifikasyonlar\u0131 ve deformasyon direnci, presleme sistemi ve s\u0131cakl\u0131k sistemi, \u00fcretim gereksinimleri ve i\u015flemleri, vb.<\/div>\n
(3) \u00dcr\u00fcn kalitesi ve y\u00fczey kalitesi i\u00e7in gereklilikler.<\/div>\n
Bu nedenle, ayn\u0131 tipte ve farkl\u0131 ko\u015fullar kullanan farkl\u0131 haddehaneler ve haddehaneler, kullan\u0131lan merdanelerin performans\u0131 i\u00e7in farkl\u0131 gereksinimlere sahiptir. \u00d6rne\u011fin, k\u00fct\u00fckler ve levha \u00e7i\u00e7ek a\u00e7\u0131c\u0131 rulolar iyi burulma ve e\u011filme mukavemetine, toklu\u011fa ve \u0131s\u0131rmaya sahip olmal\u0131d\u0131r, S\u0131cak \u00e7atlak direnci ve termal \u015fok direnci ve a\u015f\u0131nma direnci; ve tropikal apre stantlar\u0131 y\u00fcksek sertlik, girintiye kar\u015f\u0131 diren\u00e7, a\u015f\u0131nma direnci, par\u00e7alanma ve rulo y\u00fczeyinde termal \u00e7atlama direnci gerektirir.<\/div>\n
Silindirlerin kullan\u0131m ko\u015fullar\u0131n\u0131 ve ayn\u0131 t\u00fcr de\u011firmende kullan\u0131lan silindirlerin ar\u0131za modlar\u0131n\u0131 anlamak ve \u00e7e\u015fitli silindir malzemelerinin mevcut performans ve \u00fcretim s\u00fcre\u00e7lerini anlamak, silindir i\u00e7in de\u011firmenin teknik ko\u015fullar\u0131n\u0131 do\u011fru bir \u015fekilde form\u00fcle edebilir ve uygun ve ekonomik bir silindir malzemesi se\u00e7in.<\/div>\n
Haddehanedeki rulo performans\u0131n\u0131 de\u011ferlendirmek i\u00e7in en yayg\u0131n kullan\u0131lan y\u00f6ntemler \u015funlard\u0131r:<\/div>\n
(1) 1T hadde sto\u011fu (rulo t\u00fcketimi olarak adland\u0131r\u0131l\u0131r) haddeleme i\u00e7in t\u00fcketilen rulo a\u011f\u0131rl\u0131\u011f\u0131 (kg), kg \/ t olarak ifade edilir;<\/div>\n
(2) Birim rulo \u00e7ap\u0131 ba\u015f\u0131na \u00e7ap azalmas\u0131 Rulo malzemenin a\u011f\u0131rl\u0131\u011f\u0131 int \/ mm olarak ifade edilir.<\/div>\n
Haddehanelerin modernizasyonu, merdanelerin kullan\u0131m\u0131ndaki ar\u0131zalar\u0131n derinlemesine incelenmesi ve merdanelerin malzeme ve \u00fcretim s\u00fcrecindeki iyile\u015ftirmelerle, end\u00fcstriyel olarak geli\u015fmi\u015f \u00fclkelerin ortalama rulo t\u00fcketimi 1 kg \/ ton'un alt\u0131na d\u00fc\u015fm\u00fc\u015ft\u00fcr. .<\/div>\n